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BLADE HEATING WHITEPAPER

Continuous operation under icing conditions - A guide to maximum AEP by means of preventive heating

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Blade Heating

By completing this whitepaper, you will

  • Know, which methods are considered for preventing ice accumulation on rotor blades
  • Learn when a blade heating system is needed
  • Find out the different technical approaches fpr blade heating
  • Learn why you need a suitable control strategy and why it’s essential to consider it

More about this offer

Welcome to the Blade heating Whitepaper. You’re about to start an exciting journey to transform your wind turbine performance.

Some of the most attractive wind resources in the world are located in cold climate
regions. These regions are on the one hand sparsely populated and have favourable
wind conditions, but on the other hand cold climate conditions with temperatures
down to -35°C subject wind turbines to tremendous challenges in operation and
maintenance.

What Will You Learn in This Whitepaper?

In this whitepaper you will find out why blade heating systems are needed, the different solutions for blade heating and how they differ and the importance of a suitable control strategy. One thing is certain: Precise ice detection and optimized blade heating means more yield for your wind turbine. We show you exactly how you can achieve this with your wind turbine in our whitepaper. Therefore, we summarise all the information needed, so that you can get a clear picture.

Frequently Asked Questions (FAQs)

The two technical solutions which have been established on the market by wind turbine
OEMs are: hot air heating inside the blade and electro-thermal heating elements laminated in the blade surface. Both approaches are part of the Whitepaper Blade heating.

Yes, it can be also informative for you, if you have losses due to icing, as we also show different retrofittable solutions.

Complete the form and after that check your inbox. You have to confirm your email address to receive our free whitepaper about blade heating.

Absolutely!
Just sharing some free knowledge that we hope you’ll find useful. Keep us in mind next time you have questions regarding rotor blade monitoring!

We will always keep your personal information safe.
We ask for your information in exchange for a valuable resource in order to improve your browsing experience by personalizing the eologix site to your needs, to send information to you that we think may be of interest to you by email or other means and to send you marketing communications that we think may be of value to you. You can read more about that in our privacy policy.

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ICE DETECTION WHITEPAPER

A Guide to increase the yield of your turbines using ice detection - including a comparison of common systems on the market

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Whitepaper_Icedetection

By completing this whitepaper, you will

  • Know the different available solutions for ice detection
  • Learn when an ice detection system is necessary
  • Find out how to increase the yield of your turbines
    using an ice detection system
  • Develop key factors for buying an ice detection system

More about this offer

Welcome to the Ice Detection Whitepaper. You’re about to start an exciting journey to transform your wind turbine performance.

Ice formation on wind turbines has a relevant influence on operational management in the cold season. In addition to reduced yield due to changed aerodynamic properties, the safety of the system and its surroundings is a key issue.

What Will You Learn in This Whitepaper?

In this whitepaper you will find out why precise ice detection is relevant, the different solutions for ice detection and how they differ and the benefits by using an ice detection system. One thing is certain: Precise ice detection and temperature measurement means more yield for your wind turbine. We show you exactly how you can achieve this with your wind turbine in our whitepaper. Therefore, we summarise the results of some relevant studies so that you can get a clear picture.

Frequently Asked Questions (FAQs)

Two technical solutions have become established on the market: Nacelle-based ice detection systems and rotor-blade based ice detection systems. Therefore the whitepaper focuses mainly on these solutions.

Yes, absolutely. Even with few icing events a safety-relevant icing can occur.

Complete the form and after that check your inbox. You have to confirm your email address to receive our free whitepaper about ice detection.

Absolutely!
Just sharing some free knowledge that we hope you’ll find useful. Keep us in mind next time you have questions regarding rotor blade monitoring!

We will always keep your personal information safe.
We ask for your information in exchange for a valuable resource in order to improve your browsing experience by personalizing the eologix site to your needs, to send information to you that we think may be of interest to you by email or other means and to send you marketing communications that we think may be of value to you. You can read more about that in our privacy policy.

Get started with your ice detection whitepaper now

Fill in the form and get started



© eologix sensor technology gmbh 2022

Whitepaper

Ice detection to optimise your wind turbine

Learn how you can increase the yield of your wind turbine using a precise ice detection

Preview whitepaper

Ice formation on wind turbines has a relevant influence on operational management in the cold season. In addition to reduced yield due to changed aerodynamic properties, the safety of the system and its surroundings is a key issue.

 

In this whitepaper you will find out why precise ice detection is relevant, the different solutions for ice detection and how they differ and the benefits by using an ice detection system.

One thing is certain: Precise ice detection and temperature measurement means more yield for your wind turbine..

We show you exactly how you can achieve this with your wind turbine in our whitepaper. Therefore, we summarise the results of some relevant studies so that you can get a clear picture.

 

Don’t just take our word for it see for yourself:

Simply download the free whitepaper (21 pages)

 

We will address the following questions in our whitepaper ice detection:

Why is ice detection necessary?

… we show the problems caused by icing and explain the need for an ice detection system

Which solutions for ice detection are available?

… we present different technologies for ice detection

Why is an ice detection system worth it?

… find out how you can increase the yield of your wind turbine by using a modern ice detection
system and how to further benefit

Download the whitepaper

Complete the form and get our free whitepaper about ice detection.


TECHNOLOGY | 7 MIN TO READ

5 challenges with lightning strikes on wind turbines

Due to climate changes and technical progress, lightning strikes pose an increasing challenge for wind turbines. In this article we delve into the challenges and potential consequences of lightning strikes on wind turbines.
Challenges with lightning strikes on wind turbines.

Wind energy has emerged as a pivotal player in the global transition towards sustainable power sources. As wind turbines stand tall and harness the power of the wind, they are not without their challenges. One significant challenge that engineers and operators grapple with is the impact of lightning strikes on these towering structures.

1. Structural Damages

Lightning strikes bring a unique set of challenges for wind turbine operators. The intense heat generated during a strike can compromise the structural integrity of various components. From blades to towers, being vigilant about potential damage is crucial for ensuring the safety and longevity of the turbines.

Struktural rotor blade damage caused by lightning strike.

2. Blade Erosion

Beyond the immediate effects of a lightning strike, operators need to be aware of a subtler adversary – blade erosion. The heat from lightning can cause erosion and pitting on the turbine blades, affecting their aerodynamic efficiency over time. Regular inspections become a frontline defense to spot and address this silent challenge.

3. Electrical systems under scrutiny

The intricate electrical systems that power wind turbines are susceptible to the impact of lightning. High currents and voltages can damage critical components, leading to potential malfunctions. For operators, understanding the vulnerability of these systems is key to minimizing downtime and maintenance costs.

4. Fire risks and emergency response

With the combination of lightning’s heat and turbine materials, operators must be attuned to the risk of fires. Establishing robust emergency response protocols is not just a safety measure for the turbine but also for the surrounding areas. Swift action can make a significant difference in minimizing damage and ensuring the safety of both equipment and personnel.

X post from Mike Collier to fire on wind turbine due to lightning strike.
X post from Mike Collier to fire on wind turbine due to lightning strike.

5. Downtime and mainenance cost - a balancing act

Operators know that downtime is the enemy of productivity. Lightning-induced damage means not just repairs but also a potential dip in energy production. Efficient planning and proactive maintenance strategies are vital for minimizing downtime and keeping the turbines operational.

Strategies to minimise the risks of lightning strikes

What can be done to minimise the risks of lightning strikes on wind turbines? There are various possibilities – we present three strategies below: monitoring tools and early detection, investing in lightning protection systems and adapting environmental practices.

1. Monitoring tools and early detection

In the world of wind turbine operation, knowledge is power. Implementing effective monitoring and detection tools can provide operators with early insights into potential lightning strikes. Early detection allows for timely assessments and proactive interventions, helping to keep turbines operational and reducing the overall impact (i.e. Lightning detection system).

Akustische Eiserkennung mit dem On Tower-Sensorsystem.

2. Investing in Lightning Protection Systems (LPS)

For operators, investing in reliable Lightning Protection Systems (LPS) is a strategic move. These systems, including lightning rods and grounding solutions, act as a shield against the impact of lightning strikes. Well-designed LPS not only protect the turbines but also contribute to overall operational reliability.

3. Tailoring environmental practices

Wind turbine operators often find themselves in ecologically sensitive areas. Understanding the environmental implications of lightning strikes, especially the risk of fires, underscores the importance of responsible and sustainable practices. Balancing energy production with environmental considerations is a delicate but necessary task.

As wind turbine operators navigate the complexities of their role, understanding and addressing the challenges posed by lightning strikes is essential. By embracing proactive maintenance, investing in monitoring technologies, and implementing robust Lightning Protection Systems, operators can not only weather the storm but also ensure that the turbines they oversee continue to generate clean, sustainable energy for years to come.

More profit with eologix sensor systems

Articles on related topics

TECHNOLOGY | 9 MIN TO READ

Effective blade heating for wind turbines – an overview

Wind turbines are exposed to various environmental influences all over the year – with sometimes considerable effects on performance, yield and safety. Icing also plays a major role here. Innovative blade heating systems therefore offer various approaches to solving the icing problem and protecting the environment and your service team.

Are your turbines affected by icing?
Find out more about this topic in our whitepaper on blade heating.

Arten von Rotorblattheizsystemen

Rotor blade heating solutions

There are two main solutions for rotor blade heating established by wind turbine manufacturers (OEMs) on the market:

  • hot air heating inside the rotor blade
  • electro-thermal heating elements laminated in the blade surface

Hot air inside the blade

With this method, a heater-fan unit creates an air flow in specific channels in the rotor blade. The hot air passes by the leading edge, warms up the shell material to the blade surface above 0 °C and allows to thaw the ice layer. The same device can also be used as a de-icing system.

  • enables continuous operation
  • prevents ice accumulation
Hot air heating
Hot air heating (Charles Godreau 2022**)

Electro-thermal heating elements

This method uses electro-thermal heating elements, which are embedded inside the rotor blade or laminated in the blade surface layer. This technology not only allows continuous operation, but also effectively prevents ice accumulation.

Electro-thermal heating
Electro-thermal heating (Charles Godreau 2022**)

The operating strategy of the rotor blade heating plays a key role in both systems. This should be taken into account to optimize efficiency, reduce heating costs and prevent overheating and damages due to overheating.

Wind turbine rotor blade heating solutions from OEMS

Different OEMs* have developed different approaches to rotor blade heating to meet specific requirements.

Enercon

Enercon’s technology combines an ice detection system with hot air circulation inside the rotor blades for efficient de-icing. The duration of the de-icing process depends on the ambient temperature and wind speed. As soon as the process is complete, the turbine can be restarted with ice-free rotor blades. At sites with minimal icing risk, the system allows de-icing to be carried out while the turbine remains running.

Key design features**

  • Energy consumption between 46kW and 225kW
  • first prototype in 1996
  • more than 3000 blade heating systems installed worldwide

Nordex

The Nordex system consists of an ice sensor and electrothermal heating mats (underneath the blade surface) at the leading edge of each rotor blade. The sensors continuously monitor ambient conditions and report the status to the wind turbine’s operational management system.

If icing conditions appear, the system offers two different options:

  • stopping the turbine to protect structural integrity or
  • removing the accumulated ice via the Nordex Advanced Anti-Icing system (AAIS)

Siemens Gamesa***

Siemens Gamesa relies on a blade heating system** with an ice detection system, blade heating elements (integrated into the blade surface at the OEM) and a system to control the de-icing strategy.

Siemens Wind Power De-icing Strategy

  •  ice detected (through power curve deterioration, ice detection sensor or low toque ice detector)
  • the turbine is stopped in static or idle mode (0-2 Rotor rpm)
  • the nacelle yaws so the rotor is in “back-wind” or in “safe angel of rotor disc vs. nearby objects”
  • De-icing is activated on all three blades
  • After x min, the nacelle yaws back into the wind
  • Once the turbine is producing again, de-icing is deactivated
Parameters for blade de-icing
Parameters for blade de-icing (Charles Godreau**)

Vestas

Vestas offers various solutions for sites with cold climates. The Vestas Anti-Icing System™ combines several independent heating elements and levels, which – according to Vestas – enable anti-icing measures tailored to the respective icing event.

Key design features

  • Individual powering of heating elements to secure equal power distribution where it is needed
  • Compatible with Vestas Ice Control (optional feature of the Vestas SCADA system that orchestrates the standard yawing and pausing functionalities of the turbine with different ice mitigation actions)
Vestas Anti-Icing SystemTM
Vestas Anti-Icing SystemTM

Retrofittable heating solutions for wind turbine rotor blades

In addition to manufacturer solutions, there are various providers who offer retrofittable solutions. You can find more details in our white paper on blade heating.

More profit with eologix sensor systems

Source (if there is no link in the text):

**Charles Godreau (2022): Tackling Icing on Wind Turbines with Ice Protection Systems, Current State -of-the-Art and Future Research, NERGICA, IGW Wind Industry Stakeholder Meeting

*** Will heat be the winner in de-icing turbine blades? | Reuters Events | Renewables. (o. D.). Abgerufen am 20. Oktober 2022, von https://www.reutersevents.com/renewables/wind-energy-update/will-heat-be-winner-de-icing-turbine-blades & Siemens Gamesa. (o. D.). Onshore technological solutions. Abgerufen am 17. September 2022, von https://www.siemensgamesa.com/en-int/-/media/siemensgamesa/downloads/en/products-and-services/onshore/brochures/siemens-gamesa-onshore-tech-solutions-en.pdf

Articles on related topics

TECHNOLOGY | 9 MIN TO READ

Anti-icing vs. De-icing – what's the difference?

Whether we are talking about anti-icing or de-icing, both refer to the process of de-icing wind turbines – but with a different focus. In this article, you can read about the exact difference, the risks associated with icing and the benefits of a reliable ice detection system.

Would you like to know more details? Have a look at our whitepaper about ice detection and get to know every interesting detail.

Anti-Icing bei Windenergieanlagen.

In winter, especially in northern regions or colder regions (so-called cool climate regions), wind turbines are exposed to snow, ice and frost. Icing can significantly impair the performance of wind turbines. Intelligent de-icing systems minimize downtimes and thus yield losses.

Different processes

Anti-icing systems can be divided into two main categories: Anti-icing systems (anti-icing systems) and De-icing systems (de-icing systems). Anti-icing systems prevent ice from accumulating on the rotor blades, while de-icing systems remove an existing layer of ice from the rotor blade surface.

Anti-icing and de-icing systems overview.

Anti-icing systems

Anti-icing systems are those that protect the wind turbine from icing. Specifically, this means that anti-icing systems prevent the formation of ice on the rotor blade surface. These systems can be divided into active systems, such as electronic heating elements in the rotor blades or hot air heating, and passive systems, such as special coatings, black paint or chemicals.

In contrast to de-icing systems, wind turbines can remain in operation as ice formation on the rotor blade surface is prevented.

Detektion von Vereisungen am Rotorblatt.

De-icing systems

De-icing systems are de-icing systems that remove an existing layer of ice that has formed on the rotor blades. They can also be divided into active systems, such as electronic heating elements in the rotor blades or hot air heating, and passive systems. However, the system must be stopped either manually or automatically for de-icing. Once the rotor blades have been checked and classified as ice-free, the affected wind turbines can be put back into operation.

Whether an active ice protection system is used as an anti-icing or de-icing system depends largely on the heating control strategy used, which in turn depends on various operational constraints, such as the permission for turbines to rotate with ice on the blades, operating restrictions for wind turbines, etc.

Read more about different heating control strategies in our whitepaper – Blade heating.Whitepaper Blade Heating

Risks associated with iced rotor blades

Wind turbines are designed to operate for 20 to sometimes even 30 years. During this time, they should deliver the maximum energy yield reliably and with the highest possible technical availability.

However, icing can significantly impair the performance of wind turbines in many respects. These include

  • Downtimes that interrupt operation,
  • yield losses,
  • damage to the turbine itself,
  • jeopardizing the safety of the service team and other people due to ice fall and ice throw,
  • shortened service life due to increased loads on individual components and
  • high costs for repairs.

You can find more information on the risk factor of icing in our blog article Dangers and risks due to ice formation on wind turbines.

When is blade heating necessary?

The need for blade heating depends on various factors, such as location, weather conditions and turbine size. A good indicator is the loss of revenue (i.e. how much of the annual energy yield is lost due to icing of the rotor blades and the associated downtimes).
As a rule of thumb, the following losses justify the integration of a blade heating system:

  • 3-5% AEP losses – when building a new wind turbine
  • >5% AEP losses – for retrofitting existing turbines (due to the higher cost of retrofitting blade heaters)

Recoginizing icing at an early stage and acting accordingly

In order to optimize the performance of a wind turbine, it is crucial to detect icing at an early stage and react with appropriate measures. Continuous monitoring of the rotor blades, whether with or without automatic restart, can be a decisive factor here. Ensure that your system is protected against icing in good time.

More profit with eologix sensor systems

Articles on related topics

Continuous pitch angle monitoring

Misalignments of the rotor blade can result in imbalances, with considerable effects on the performance of your wind turbine. Continuous measurement of pitch angles with the on-blade sensor system enables you to

  • increase of the annual energy yield
  • prevention of damage
  • reduction of service costs
  • prolonging the service life
  • avoidance of misdiagnosis

Our system for pitch angle measurement is

  • independent of the location
  • can be used with any wind turbine
  • also for offshore

“Almost 80% of all wind turbines have an unacceptable rotor imbalance and/or pitch angle error.”

(WiD Whitepaper Balancing of wind turbines rotors: Economic advantages and technical implementation written from Dr. Christoph Heilmann, Anke Grunwald, Michael Melsheimer, Berlinwind GmbH)

System components

System

Wireless and flexible smart sensors are powered by solar energy almost indefinitely. Each sensor measures the accelerations that occur at the sensors during operation of the wind turbine. From these accelerations, we can infer the rotational speed of the rotor and the alignment of these blades.

Due to the unique, patented design (flexible, less than 2 mm thick), the sensors can be mounted on almost any part of the rotor blade, but also on other structures, such as nacelle or tower. The mounting is done by means of self-adhesive erosion protection foil.

Base station (receiving unit)

The base station (one unit per installation) receives the data packages sent out by the sensors via radio. It is typically installed as a component in the nacelle, but can also be mounted in the spinner, in the tower base or on the ground.

Dashboard

In our online dashboard, both live and historical data can be viewed and exported.

eologix system

Solutions

eologix_Sensor

eologix:align

Continuous pitch angle measurement

With this product, the relative pitch angles are continuously measured during operation of the system. The system automatically warns* in case of deviations outside the limit values.

 

*Automatic warning message only included in the package eologix:align Advanced

On-blade vs. ground-based systems for pitch angle measurement

In contrast to ground-based systems, the on-blade system detects relative pitch angle errors at an early stage through continuous monitoring and provides an automatic warning message. The on-blade system can be used at any location (including forest, offshore, etc.) as well as on any wind turbine and also offers the possibility of correlation with turbine data (including evaluation of pitch via rotor speed).

On blade-pitch angle monitoring:

Continuous monitoring

of the relative pitch angles

On every wind turbine at every site

Offshore/onshore, in the forest, independent of weather, any wind turbine in any life cycle stage

Measurement in various operating conditions

Correlation with the turbine data is possible
Case_Study_eologixalign

TECHNOLOGY | 7 MIN TO READ

Comparison of 4 blade-based ice detection systems

Whitepaper: Optimise your wind turbine by using ice detection

Eiserkennungssysteme / Ice detection system

Cost efficiency, high yields and turbine safety are the most important factors in the operation of wind turbines. Ice detection systems provide support to ensure efficient operation of wind turbines even in the windiest winter months.

 

As part of a project (Meteotest (2021), Comparison of four detection systems of rotor icing installed on the same turbine, VGB Research Foundation, Project 401), a comprehensive field test was conducted from 2016-2020 in Stor-Rotliden, Sweden. The aim was to install all four established blade-based ice detection systems (IDS) from Polytech (former fos4x), Wölfel, Weidmüller and eologix on the same Vestas V-90 and comparing them over many icing events (none of the four IDS controls the WT during the field test).

 

Efficient operation of wind turbines under icing conditions requires accurate detection of icing, both in terms of timing and severity. The four different IDS detect rotor icing from the inside or outside of the rotor blades:

  • The IDS from Polytech (former fos4X), Wölfel and Weidmüller detect rotor icing based on changes in the frequency spectrum of the blade vibrations – these are also referred to vibration-based ice detection systems (VBS)
  • The eologix system detects rotor icing based on the electrical impedance directly on the rotor blade surface

Overview of the compared ice detection systems

eologix – www.eologix.com

eologix offers (retrofittable) sensor systems for early and exact ice detection based on the electrical impedance directly on the rotor blade surface. The sensors are wireless, flexible, smart and energy-self-sufficient and installed directly on the surface of rotor blades.

Polytech (ehemals fos4x) – www.polytech.com

The system measures and learns the natural frequencies of the rotor blades under various operating conditions. As soon as ice masses form on the blades, the vibration behavior of the rotor blades changes. Measuring accuracy of less than 9 mm or less than 10 kg per blade.

Weidmüller – www.weidmueller.de

BLADEcontrol® measures the degree of icing directly on the rotor blades and is based on a simple physical principle: The ice accumulation changes the natural vibration behavior of the rotor blade due to its additional weight, which reduces the vibration frequency.

Wölfel – www.woelfel.de

IDD.Blade measures the vibration behavior with sensors inside the rotor blades. If the mass of a rotor blade changes due to ice accumulation, the vibration behavior also changes.

Read more about the differences between rotor blade-based ice detection systems in our Whitepaper Ice Detection.

A detailed comparison of four blade-based IDS

After four winter seasons a data set of approximately 5700 operating hours (simultaneous operation of all four systems) of the wind turbines was collected, with approximately 2500 hours of icing (only rime ice). Several cameras have been used as a reference. This unique dataset allows a detailed comparison of the four blade-based IDS.

The analysis of the icing events showed that there is a consistensy between all four IDS and the camera images in terms of the timing of the icing events. The number of icing events for the three vibration-based IDS is very similar. However, differences in the total duration of turbine stops could be observed due to different sensitivity of the systems. Concerning the eologix system, there were significantly fewer and shorter downtimes.

The four blade-based ice detection systems compared using the example of an ice event from this study

The following figure shows an example of an ice event from this study. As can be seen in the figure, the eologix sensor system is the first to detect ice (turquoise – showing the eologix sensors), whereas the vibration-based ice detection systems (IDS1, IDS2 and IDS3) detect ice much later (visible in red).

The eologix system is the last system to shut down the plant, as it can distinguish between safety-relevant icing and non-safety-relevant icing  (shown in red in the eologix line above| compared to IDS1, IDS2 and IDS3).

How to ensure safety during icing conditions

Example of an ice event (VGB research project 401; Abstract presented at Winterwind 2021) – (Source: Comparison of four blade-based ice detection systems installed on the same turbine, Paul Froidevaux, Meteotest AG, Winterwind 2021, April 20, 2021)

eologix compared to other ice detection systems

“[…] most sensitive ice detection status from all four systems.”

(Quote about the eologix system (Meteotest (2021), Comparison of four detection systems of rotor icing installed on the same turbine, VGB Research Foundation, project 401)

Regarding the eologix ice detection system the following points were summarized as results:

  • eologix is ​​the first system to detect icing on the rotor blade,
  • the eologix system requires the shortest downtimes (if the wind turbine stops according to the system certifications),
  • the eologix system stopped the wind turbine 2.5 times shorter than the three VBS,
  • eologix was the only system with 100% availability of ice detection during production hours.

 

It was further noted, unlike the eologix system, the three vibration-based systems could not detect icing at low wind speeds or in the case of standstill.

Whitepaper - Ice Detection to optimise your wind turbine

Related articles

eologix-Logo alt mit transparentem Hintergrund.

Ensure safety at all times and comply with local regulations

Measure where icing starts: Smart sensor system for ice detection directly on the rotor blade surface – safe and highly available

Our sensors are installed all along the blade surface up to the tip (incl. leading edge), directly detecting icing and measuring the surface temperature.

  • Safety ensured even during turbine stop and idling
  • Only system with 100% availability*
  • No 3rd party data needed in order to let the system work
  • Ensures continous safety for service technicians and any trepasser

*according to Meteotest (2021), Comparison of four detection systems of rotor icing installed on the same turbine, VGB Research Foundation, project 401

RotorBladeSmartSensor

Why eologix

Reliable detection anywhere on the blade

Safety ensured even during turbine stop or idling

No third party data (SCADA data) needed in order to work

Fully automated operation

What you can do with eologix sensor systems

Measuring directly on the blade surface

eologix sensor systems prevent the risk of ice throw by detecting ice directly on the rotor blade surface – the product signals a safety relevant stop at icing. Depending on the used system, we also offer an automatic restart system eologix:restart, which restarts the turbine after an “ice-free” signal. With eologix:heat we do also offer measures for the realisation of preventive heating solutions (i.e. rotor blade heating during operation to avoid icing of the blades at all).

Independent from 3rd party data

eologix ice detection only requires to interface the turbine controller with standard signals to work. No information from the controller are necessary for a reliable ice detection service

Works in any turbine operation mode

eologix reliably detects ice in any site condition and at any turbine operation mode, even below 3m/s while idling or when the turbines are stopped (e.g. locked rotor state). This enables full safety during any operation in icing conditions. This enables safety against ice throw (e.g. by stopping the turbine) and also ice fall (as all our systems detect icing also when the turbine is idling or stopped, e.g. by switching on warning lights).

How eologix systems ensure against ice fall and ice throw

eologix offers (retrofittable) sensor systems for early and exact detection of ice accumulation and pitch misalignment based on wireless, flexible, smart and energy-self-sufficient sensors installed directly on the surface of rotor blades

“[…] the eologix system was most often
the first IDS to detect the presence of light icing […]” *

How to ensure safety during icing conditions

Example of an ice event (VGB research project 401; Excerpt presented at Winterwind 2021) – Public report to be published soon (Source: Comparison of four blade-based ice detection systems installed on the same turbine, Paul Froidevaux, Meteotest AG, Winterwind 2021, April 20, 2021)

 

*according to Meteotest (2021), Comparison of four detection systems of rotor icing installed on the same turbine, VGB Research Foundation, project 401

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What others say about us

Ing. Fotios Chitzios l Technical Operation Manager STAWAG Energie GmbH, Germany

“The eologix system is uncomplicated and easy to install. The technology is simple but of good quality and does a very good job. The system reacts quickly and very precisely. An additional positive effect was the good project cooperation with eologix the support was very good.“

You'll be in good company

evn
Vattenfall
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It's easy to get started

So here’s what you can do now to get started:

 

Book a demo with Karl

And learn more about safe wind turbine operation during icing conditions

Not ready for a demo yet? Check out our Whitepaper Ice detection for more information.

 

Book a demo
Karl Fatrdla Sales Team Member



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DNV-GL2020

TECHNOLOGY | 5 MIN TO READ

Hoarfrost, rime ice and glaze ice in wind turbine operation

You can find out how icing occurs, which phases of icing there are and what it actually depends on in our white paper: Optimize your turbine with the help of ice detection

Klareisbildung am eologix sensor - Klima-Windkanal

Hoarfrost

Hoarfrost is a form of fog-frost deposition, usually thin, fragile ice needles or scales that adhere only loosely to objects and are formed almost exclusively by sublimation. The prerequisites for the formation of frost are high humidity (around 90 % or more), weak wind and temperature values generally below minus 8 °C.

 

Rime ice

RIme ice is a solid precipitation that forms mainly at high wind speeds and an air temperature of typically -2 to -10 degrees Celcius. This ice forms from supercooled fog water droplets and forms on surfaces, typically against the wind direction. The formed ice layer of grey-white granular particles have a sponge-like appearance and are quite loose compared to solid glaze ice.

Rime ice is characterised by the fact that it has no crystalline structures and includes a large number of air bubbles in its structure. The partial melting and refreezing of the particles causes them to stick together to varying degrees, depending on the prevailing temperature conditions.

 

Glaze ice

Smooth, compact, transparent and very firmly adhering ice deposit of indeterminate shape and irregular surface. Glaze ice is formed at air temperatures between 0 and minus 3 °C by slow freezing of supercooled mist droplets on objects. Glaze ice can grow into extremely heavy ice loads.

Hoarfrost

high humidity (>90%)

below -8°C

light wind

Rime ice

typ. -2 to -10°C

especially at high wind speeds

Glaze ice

between 0 and -3°C

clear, transparent, solid

Fog Frost Deposits

Collective term for the deposited precipitation hoar frost, rime and glaze ice. (Deutscher Wetterdienst)

Raureif

Before 1986, “Raureif” was the collective term used at the “Deutscher Wetterdienst” for glaze ice, rime ice and frost.

Types of icing on rotor blades and their dangers

In principle, all three types of icing, namely hoarfrost, rime ice and glaze ice can occur on rotor blades.

Testung der Vereisungsmessung.

Rime ice

In low-lying countries, ice layers are usually very thin and light and therefore do not represent any danger. At high altitudes, however, wind turbines are operated within the cloud cover, so that layers of rime ice can very often become very dense and hard and can be 10 cm or more thick at the leading edge of the rotor blades. Such deposits of rime ice pose a danger during operation of the wind turbine.

Electric City 2021

Hoarfrost on rotor blades

Only poses a safety hazard from a very high density (several cm). Due to its low density and large surface area, it detaches from the rotor blades like snowfall.

Klareis auf dem OnBlade Sensor zur Eisdetektion.

Glaze ice

Due to the very high density and the possible layer thickness of several centimetres, ice accumulations in the form of glaze ice pose a danger during operation of the wind turbine.

Dropped ice fragments from iced rotor blades have already been found at a distance of more than 100m from wind turbines. Therefore, appropriate safety measures must be taken against ice throw and ice fall.

Ice accumulation on rotor blades represents a potential risk for the operation of a wind turbine

  • Falling fragments of ice from the rotor blades can pose a safety risk
  • Danger from icing depends, among other things, on the type of icing and the thickness of the ice
  • Iced rotor blades can significantly minimise the performance of the wind turbine and cause increased vibrations

 

eologix systems regarding types of icing

  • eologix systems measure ice and surface temperature at each sensor directly on the rotor blade surface
  • Differentiation between types of icing possible – enables shut-down only in case of safety-relevant icing (in independent tests, on average 2.5 times fewer downtimes compared to other rotor blade-based ice detection systems)

eologix sensors in use in the Climate Wind Tunnel at the FH Joanneum

The best way to make good decisions is to base them on solid knowledge. That’s why our products undergo a wide range of tests before we introduce them to the market.

 

  • eologix ice detection enables the classification of the surface condition in five different levels, that means that we also measure the ice thickness on your rotor blades. The following figure shows an example of this for glaze ice.

 

  • Compared to other blade-based systems, eologix ranks, among others, as the safest system (highest availability in independent tests), with the lowest downtimes and at the same time the highest sensitivity of these four tested blade-based systems available on the market – read more here

 

Ice detection Whitepaper
References
  1. Deutscher Wetterdienst (Hrsg.), Nebelfrostablagerungen, abgerufen unter: https://www.dwd.de/DE/service/lexikon/Functions/glossar.html?lv2=101812&lv3=101872
  2. Wikipedia (Hrsg.): Raueis, abgerufen unter: https://de.wikipedia.org/wiki/Raueis
  3. Hohenlohekreis.de (Hrsg.): Angaben zum Schutz vor Eisabwurf Vereisungsgefahren und Enteisungssysteme, 2017
  4. Deutscher Wetterdienst (Hrsg.), Raureif, Raueis, Raufrost – Was denn nun?!, abgerufen unter: https://www.dwd.de/DE/wetter/thema_des_tages/2014/12/6.html

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